{"id":5252,"date":"2014-08-25T19:57:01","date_gmt":"2014-08-25T11:57:01","guid":{"rendered":"http:\/\/www.cncmachinings.com\/steven-f-udvar-hazy-center-space-shuttle-enterprise-in-the-james-mcdonnell-space-hangar\/"},"modified":"2014-08-25T20:00:00","modified_gmt":"2014-08-25T12:00:00","slug":"steven-f-udvar-hazy-center-space-shuttle-enterprise-in-the-james-mcdonnell-space-hangar","status":"publish","type":"post","link":"https:\/\/www.cncmachinings.com\/blog\/steven-f-udvar-hazy-center-space-shuttle-enterprise-in-the-james-mcdonnell-space-hangar\/","title":{"rendered":"Steven F. Udvar-Hazy Center: Space Shuttle Enterprise in the James McDonnell Space Hangar"},"content":{"rendered":"<p>Some cool surface grinding services images:<\/p>\n<p><strong>Steven F. Udvar-Hazy Center: Space Shuttle Enterprise in the James McDonnell Space Hangar<\/strong><br \/>\n<img decoding=\"async\" alt=\"\" src=\"https:\/\/www.cncmachinings.com\/blog\/wp-content\/uploads\/2014\/08\/5779409164_a848f814c8.jpg\" width=\"400\" \/><br \/>\n<i>Image by <a href=\"http:\/\/www.flickr.com\/photos\/9161595@N03\/5779409164\">Chris Devers<\/a><\/i><br \/>\n<i><b>See <a href=\"http:\/\/www.flickr.com\/search\/?ss=2&amp;w=9161595@N03&amp;q=Space Shuttle Enterprise\">more photos<\/a> of this, and the <a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_Enterprise\" rel=\"nofollow\">Wikipedia<\/a> article<\/b><\/i>.<\/p>\n<p>Details, quoting from <i><a href=\"http:\/\/www.nasm.si.edu\/museum\/udvarhazy\/\" rel=\"nofollow\">Smithsonian National Air and Space Museum<\/a><\/i> | <b><a href=\"http:\/\/www.nasm.si.edu\/collections\/artifact.cfm?id=A19860004000\" rel=\"nofollow\">Space Shuttle Enterprise<\/a><\/b>:<\/p>\n<p><strong>Manufacturer:<\/strong><br \/>\n<a href=\"http:\/\/www.nasm.si.edu\/collections\/cons.cfm?id=3991\" rel=\"nofollow\">Rockwell International Corporation<\/a><\/p>\n<p><strong>Country of Origin:<\/strong><br \/>\nUnited States of America<\/p>\n<p><strong>Dimensions:<\/strong><br \/>\nOverall: 57 ft. tall x 122 ft. long x 78 ft. wing span, 150,000 lb.<br \/>\n(1737.36 x 3718.57 x 2377.44cm, 68039.6kg)<\/p>\n<p><strong>Materials:<\/strong><br \/>\nAluminum airframe and body with some fiberglass features; payload bay doors are graphite epoxy composite; thermal tiles are simulated (polyurethane foam) except for test samples of actual tiles and thermal blankets.<\/p>\n<p> The first Space Shuttle orbiter, &quot;Enterprise,&quot; is a full-scale test vehicle used for flights in the atmosphere and tests on the ground; it is not equipped for spaceflight.  Although the airframe and flight control elements are like those of the Shuttles flown in space, this vehicle has no propulsion system and only simulated thermal tiles because these features were not needed for atmospheric and ground tests.  &quot;Enterprise&quot; was rolled out at Rockwell International&#8217;s assembly facility in Palmdale, California, in 1976.  In 1977, it entered service for a nine-month-long approach-and-landing test flight program.  Thereafter it was used for vibration tests and fit checks at NASA centers, and it also appeared in the 1983 Paris Air Show and the 1984 World&#8217;s Fair in New Orleans.  In 1985, NASA transferred &quot;Enterprise&quot; to the Smithsonian Institution&#8217;s National Air and Space Museum.<\/p>\n<p><em>Transferred from National Aeronautics and Space Administration<\/em><\/p>\n<p> \u2022 \u2022 \u2022<\/p>\n<p>Quoting from <a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_Enterprise\" rel=\"nofollow\">Wikipedia | Space Shuttle Enterprise<\/a>:<\/p>\n<p>The <b>Space Shuttle <i>Enterprise<\/i><\/b> (<a href=\"http:\/\/en.wikipedia.org\/wiki\/NASA\" rel=\"nofollow\">NASA<\/a> <a href=\"http:\/\/en.wikipedia.org\/wiki\/Orbiter_Vehicle_Designation\" rel=\"nofollow\">Orbiter Vehicle Designation<\/a>: <b>OV-101<\/b>) was the first <a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_orbiter\" rel=\"nofollow\">Space Shuttle orbiter<\/a>. It was built for <a href=\"http:\/\/en.wikipedia.org\/wiki\/NASA\" rel=\"nofollow\">NASA<\/a> as part of the <a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_program\" rel=\"nofollow\">Space Shuttle program<\/a> to perform test flights in the atmosphere. It was constructed without <a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_main_engine\" rel=\"nofollow\">engines<\/a> or a functional <a href=\"http:\/\/en.wikipedia.org\/wiki\/Heat_shield\" rel=\"nofollow\">heat shield<\/a>, and was therefore not capable of <a href=\"http:\/\/en.wikipedia.org\/wiki\/Spaceflight\" rel=\"nofollow\">spaceflight<\/a>.<\/p>\n<p>Originally, <i>Enterprise<\/i> had been intended to be refitted for orbital flight, which would have made it the second space shuttle to fly after <a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_Columbia\" rel=\"nofollow\"><i>Columbia<\/i><\/a>. However, during the construction of <i>Columbia<\/i>, details of the final design changed, particularly with regard to the weight of the fuselage and wings. Refitting <i>Enterprise<\/i> for spaceflight would have involved dismantling the orbiter and returning the sections to subcontractors across the country. As this was an expensive proposition, it was determined to be less costly to build <a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_Challenger\" rel=\"nofollow\"><i>Challenger<\/i><\/a> around a body frame (STA-099) that had been created as a test article. Similarly, <i>Enterprise<\/i> was considered for refit to replace <i>Challenger<\/i> after the latter was <a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_Challenger_disaster\" rel=\"nofollow\">destroyed<\/a>, but <a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_Endeavour\" rel=\"nofollow\"><i>Endeavour<\/i><\/a> was built from structural spares instead.<\/p>\n<p><b><i>Service<\/i><\/b><\/p>\n<p>Construction began on the first orbiter on June 4, 1974. Designated OV-101, it was originally planned to be named <i>Constitution<\/i> and unveiled on <a href=\"http:\/\/en.wikipedia.org\/wiki\/Constitution_Day_(United_States)\" rel=\"nofollow\">Constitution Day<\/a>, September 17, 1976. A write-in campaign by <a href=\"http:\/\/en.wikipedia.org\/wiki\/Trekkie\" rel=\"nofollow\">Trekkies<\/a> to <a href=\"http:\/\/en.wikipedia.org\/wiki\/President_of_the_United_States\" rel=\"nofollow\">President<\/a> <a href=\"http:\/\/en.wikipedia.org\/wiki\/Gerald_Ford\" rel=\"nofollow\">Gerald Ford<\/a> asked that the orbiter be named after the <a href=\"http:\/\/en.wikipedia.org\/wiki\/USS_Enterprise_(NCC-1701)\" rel=\"nofollow\">Starship <i>Enterprise<\/i><\/a>, featured on the television show <i><a href=\"http:\/\/en.wikipedia.org\/wiki\/Star_Trek:_The_Original_Series\" rel=\"nofollow\">Star Trek<\/a><\/i>. Although Ford did not mention the campaign, the president\u2014who during World War II had served on the aircraft carrier <a href=\"http:\/\/en.wikipedia.org\/wiki\/USS_Monterey_(CVL-26)\" rel=\"nofollow\">USS&nbsp;<i>Monterey<\/i>&nbsp;(CVL-26)<\/a> that served with <a href=\"http:\/\/en.wikipedia.org\/wiki\/USS_Enterprise_(CV-6)\" rel=\"nofollow\">USS&nbsp;<i>Enterprise<\/i>&nbsp;(CV-6)<\/a>\u2014said that he was &quot;partial to the name&quot; and overrode NASA officials.<\/p>\n<p>The design of OV-101 was not the same as that planned for <a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_Columbia\" rel=\"nofollow\">OV-102<\/a>, the first flight model; the tail was constructed differently, and it did not have the interfaces to mount <a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_Orbital_Maneuvering_System\" rel=\"nofollow\">OMS<\/a> pods. A large number of subsystems\u2014ranging from main engines to radar equipment\u2014were not installed on this vehicle, but the capacity to add them in the future was retained. Instead of a <a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_thermal_protection_system\" rel=\"nofollow\">thermal protection system<\/a>, its surface was primarily <a href=\"http:\/\/en.wikipedia.org\/wiki\/Glass-reinforced_plastic\" rel=\"nofollow\">fiberglass<\/a>.<\/p>\n<p>In mid-1976, the orbiter was used for ground vibration tests, allowing engineers to compare data from an actual flight vehicle with theoretical models.<\/p>\n<p>On September 17, 1976, <i>Enterprise<\/i> was rolled out of <a href=\"http:\/\/en.wikipedia.org\/wiki\/Rockwell_International\" rel=\"nofollow\">Rockwell&#8217;s<\/a> plant at <a href=\"http:\/\/en.wikipedia.org\/wiki\/Palmdale,_California\" rel=\"nofollow\">Palmdale, California<\/a>. In recognition of its fictional namesake, <i>Star Trek<\/i> creator <a href=\"http:\/\/en.wikipedia.org\/wiki\/Gene_Roddenberry\" rel=\"nofollow\">Gene Roddenberry<\/a> and most of the principal cast of the original series of <i>Star Trek<\/i> were on hand at the dedication ceremony.<\/p>\n<p><b>Approach and landing tests (ALT)<\/b><\/p>\n<p><em>Main article: <a href=\"http:\/\/en.wikipedia.org\/wiki\/Approach_and_Landing_Tests\" rel=\"nofollow\">Approach and Landing Tests<\/a><\/em><\/p>\n<p>On January 31, 1977, it was taken by road to <a href=\"http:\/\/en.wikipedia.org\/wiki\/Dryden_Flight_Research_Center\" rel=\"nofollow\">Dryden Flight Research Center<\/a> at <a href=\"http:\/\/en.wikipedia.org\/wiki\/Edwards_Air_Force_Base\" rel=\"nofollow\">Edwards Air Force Base<\/a>, to begin operational testing.<\/p>\n<p>While at NASA Dryden, <i>Enterprise<\/i> was used by NASA for a variety of ground and flight tests intended to validate aspects of the shuttle program. The initial nine-month testing period was referred to by the acronym <b>ALT<\/b>, for &quot;Approach and Landing Test&quot;. These tests included a maiden &quot;flight&quot; on February 18, 1977 atop a <a href=\"http:\/\/en.wikipedia.org\/wiki\/Boeing_747\" rel=\"nofollow\">Boeing 747<\/a> <a href=\"http:\/\/en.wikipedia.org\/wiki\/Shuttle_Carrier_Aircraft\" rel=\"nofollow\">Shuttle Carrier Aircraft<\/a> (SCA) to measure structural loads and ground handling and braking characteristics of the mated system. Ground tests of all orbiter subsystems were carried out to verify functionality prior to atmospheric flight.<\/p>\n<p>The mated <i>Enterprise<\/i>\/SCA combination was then subjected to five test flights with Enterprise unmanned and unactivated. The purpose of these test flights was to measure the flight characteristics of the mated combination. These tests were followed with three test flights with <i>Enterprise<\/i> manned to test the shuttle flight control systems.<\/p>\n<p><i>Enterprise<\/i> underwent five free flights where the craft separated from the SCA and was landed under astronaut control. These tests verified the flight characteristics of the orbiter design and were carried out under several aerodynamic and weight configurations. On the fifth and final glider flight, <a href=\"http:\/\/en.wikipedia.org\/wiki\/Pilot-induced_oscillation\" rel=\"nofollow\">pilot-induced oscillation<\/a> problems were revealed, which had to be addressed before the first orbital launch occurred.<\/p>\n<p>On August 12, 1977, the space shuttle <i>Enterprise<\/i> flew on its own for the first time.<\/p>\n<p><b>Preparation for STS-1<\/b><\/p>\n<p>Following the ALT program, <i>Enterprise<\/i> was ferried among several NASA facilities to configure the craft for vibration testing. In June 1979, it was mated with an external tank and solid rocket boosters (known as a <a href=\"http:\/\/en.wikipedia.org\/wiki\/Boilerplate_(spaceflight)\" rel=\"nofollow\">boilerplate<\/a> configuration) and tested in a launch configuration at <a href=\"http:\/\/en.wikipedia.org\/wiki\/Kennedy_Space_Center\" rel=\"nofollow\">Kennedy Space Center<\/a> <a href=\"http:\/\/en.wikipedia.org\/wiki\/Kennedy_Space_Center_Launch_Complex_39\" rel=\"nofollow\">Launch Pad 39A<\/a>.<\/p>\n<p><b>Retirement<\/b><\/p>\n<p>With the completion of critical testing, <i>Enterprise<\/i> was partially disassembled to allow certain components to be reused in other shuttles, then underwent an international tour visiting France, Germany, <a href=\"http:\/\/en.wikipedia.org\/wiki\/Italy\" rel=\"nofollow\">Italy<\/a>, the United Kingdom, Canada, and the U.S. states of California, <a href=\"http:\/\/en.wikipedia.org\/wiki\/Alabama\" rel=\"nofollow\">Alabama<\/a>, and <a href=\"http:\/\/en.wikipedia.org\/wiki\/Louisiana\" rel=\"nofollow\">Louisiana<\/a> (during the <a href=\"http:\/\/en.wikipedia.org\/wiki\/1984_Louisiana_World_Exposition\" rel=\"nofollow\">1984 Louisiana World Exposition<\/a>). It was also used to fit-check the <a href=\"http:\/\/en.wikipedia.org\/wiki\/Vandenberg_AFB_Space_Launch_Complex_6\" rel=\"nofollow\">never-used shuttle launch pad<\/a> at <a href=\"http:\/\/en.wikipedia.org\/wiki\/Vandenberg_Air_Force_Base\" rel=\"nofollow\">Vandenberg AFB, California<\/a>. Finally, on November 18, 1985, <i>Enterprise<\/i> was ferried to Washington, D.C., where it became property of the <a href=\"http:\/\/en.wikipedia.org\/wiki\/Smithsonian_Institution\" rel=\"nofollow\">Smithsonian Institution<\/a>.<\/p>\n<p><b>Post-<i>Challenger<\/i><\/b><\/p>\n<p>After the <i>Challenger<\/i> disaster, NASA considered using <i>Enterprise<\/i> as a replacement. However refitting the shuttle with all of the necessary equipment needed for it to be used in space was considered, but instead it was decided to use spares constructed at the same time as <i><a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_Discovery\" rel=\"nofollow\">Discovery<\/a><\/i> and <i><a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_Atlantis\" rel=\"nofollow\">Atlantis<\/a><\/i> to build <i><a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_Endeavour\" rel=\"nofollow\">Endeavour<\/a><\/i>.<\/p>\n<p><b>Post-<i>Columbia<\/i><\/b><\/p>\n<p>In 2003, after the <a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_Columbia_disaster\" rel=\"nofollow\">breakup<\/a> of <i><a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_Columbia\" rel=\"nofollow\">Columbia<\/a><\/i> during re-entry, the <a href=\"http:\/\/en.wikipedia.org\/wiki\/Columbia_Accident_Investigation_Board\" rel=\"nofollow\">Columbia Accident Investigation Board<\/a> conducted tests at <a href=\"http:\/\/en.wikipedia.org\/wiki\/Southwest_Research_Institute\" rel=\"nofollow\">Southwest Research Institute<\/a>, which used an air gun to shoot foam blocks of similar size, mass and speed to that which struck <i>Columbia<\/i> at a test structure which mechanically replicated the orbiter wing leading edge. They removed a fiberglass panel from <i>Enterprise&#8217;<\/i>s wing to perform analysis of the material and attached it to the test structure, then shot a foam block at it. While the panel was not broken as a result of the test, the impact was enough to permanently deform a seal. As the <a href=\"http:\/\/en.wikipedia.org\/wiki\/Reinforced_carbon-carbon\" rel=\"nofollow\">reinforced carbon-carbon<\/a> (RCC) panel on <i>Columbia<\/i> was 2.5 times weaker, this suggested that the RCC leading edge would have been shattered. Additional tests on the fiberglass were canceled in order not to risk damaging the test apparatus, and a panel from <i>Discovery<\/i> was tested to determine the effects of the foam on a similarly-aged RCC leading edge. On July 7, 2003, a foam impact test created a hole 41&nbsp;cm by 42.5&nbsp;cm (16.1&nbsp;inches by 16.7&nbsp;inches) in the protective RCC panel. The tests clearly demonstrated that a foam impact of the type <i>Columbia<\/i> sustained could seriously breach the protective RCC panels on the wing leading edge.<\/p>\n<p>The board determined that the probable cause of the accident was that the foam impact caused a breach of a reinforced carbon-carbon panel along the leading edge of <i>Columbia&#8217;s<\/i> left wing, allowing hot gases generated during re-entry to enter the wing and cause structural collapse. This caused <i>Columbia<\/i> to spin out of control, breaking up with the loss of the entire crew.<\/p>\n<p><b>Museum exhibit<\/b><\/p>\n<p><i>Enterprise<\/i> was stored at the <a href=\"http:\/\/en.wikipedia.org\/wiki\/Smithsonian_Institution\" rel=\"nofollow\">Smithsonian&#8217;s<\/a> hangar at <a href=\"http:\/\/en.wikipedia.org\/wiki\/Washington_Dulles_International_Airport\" rel=\"nofollow\">Washington Dulles International Airport<\/a> before it was restored and moved to the newly built Smithsonian&#8217;s <a href=\"http:\/\/en.wikipedia.org\/wiki\/National_Air_and_Space_Museum\" rel=\"nofollow\">National Air and Space Museum<\/a>&#8216;s <a href=\"http:\/\/en.wikipedia.org\/wiki\/Steven_F._Udvar-Hazy_Center\" rel=\"nofollow\">Steven F. Udvar-Hazy Center<\/a> at Dulles International Airport, where it has been the centerpiece of the space collection. On April 12, 2011, NASA announced that <a href=\"http:\/\/en.wikipedia.org\/wiki\/Space_Shuttle_Discovery\" rel=\"nofollow\">Space Shuttle <i>Discovery<\/i><\/a>, the most traveled orbiter in the fleet, will be added to the collection once the Shuttle fleet is retired. When that happens, <i>Enterprise<\/i> will be moved to the <a href=\"http:\/\/en.wikipedia.org\/wiki\/Intrepid_Sea-Air-Space_Museum\" rel=\"nofollow\">Intrepid Sea-Air-Space Museum<\/a> in New York City, to a newly constructed hangar adjacent to the museum. In preparation for the anticipated relocation, engineers evaluated the vehicle in early 2010 and determined that it was safe to fly on the <a href=\"http:\/\/en.wikipedia.org\/wiki\/Shuttle_Carrier_Aircraft\" rel=\"nofollow\">Shuttle Carrier Aircraft<\/a> once again. <\/p>\n","protected":false},"excerpt":{"rendered":"<p>Some cool surface grinding services images: Steven F. Udvar-Hazy Center: Space Shuttle Enterprise in the James McDonnell Space Hangar Image by Chris Devers See more photos of this, and the Wikipedia article. Details, quoting from Smithsonian National Air and Space Museum | Space Shuttle Enterprise: Manufacturer: Rockwell International Corporation Country of Origin: United States of [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":5253,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[3],"tags":[377,1242,3283,3310,3311,3309,534,1629,1630],"class_list":["post-5252","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-machining","tag-center","tag-enterprise","tag-hangar","tag-james","tag-mcdonnell","tag-shuttle","tag-space","tag-steven","tag-udvarhazy"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Steven F. 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